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 Post subject: Case Mod Project: HARLEY DAVIDSON PC.....[FINISHED]
PostPosted: Wed Aug 27, 2008 3:23 pm 
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Location: Mpls, Mn.

Another Insane Case Mod by Mnpctech.com

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Bill Owen at CPU Magazine Photo Session
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I've modified the Chieftec Dragon chassis to accept two 120mm cooling fans in the front and two 92mm cooling fans in the rear. The standard Chieftec Dragon mid tower has four 80mm cooling fans. One located in each of the two removable hard drive cages. The other two located beneath the Power Supply. I'm a firm believer in positive pressure cooling, this means the intake cfm (cubic-feet-per-minute) exceeds the exhaust cfm. Your case stays cleaner and requires less maintenance

Paint scheme from Ford's "Harley Davidson" edition F-Series Super Duty
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The all time classic, Chieftec's Dragon ATX Server Tower. The greatest challenge was coming up with ideas never seen before on a Chieftec Dragon. This case has become a staple among PC Modders. I hope the modifications I performed inspires other people to getting into case modding. I enjoyed every minute of working on it.

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Access panel painted w/ Krylon Black Gloss enamel, wetsanded wit 800, 1000, 1200 then 1500 and 2000 before using power buffer and 3M Perfect It III rubbing compound.
Mnpctech Case Painting Tutorial
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.5" 6061 aluminum pieces of Eagle design (reversed) arrive from customwatercuts
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LED illuminated perimeter of window (base for pieces)
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6061 alum will polish up real nice. Heres the supplies needed.

Bucket of water w/ couple drops of dish soap.
800, 1000, 1500 grit wetsand paper
3M Mag & Aluminum polish (part# 39529)

I start wetsanding aluminum w/ 800 grit paper
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After wetsanding with 800 grit paper. Then I wetsand
w/ 1000 - 1500 grit paper before using 3M aluminum
polish
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After rubbing out finish w/ 3M aluminum polish (Before / After)
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6061 aluminum shines up real nice
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Theres my wedding band reflection
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Only a small portion of the sides of aluminum will be exposed. None the less, they're a tad fugly. Lets clean them up
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Dremel attachments I used in order from left to right
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3M fine grit sanding block.. Dampen with water... just a tiny bit
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At this point, if you want a mirror-like finish, then wetsand the sides with with 800-1000 grit, then 3M aluminum polish, but again... very little will be exposed in the panel.. So this finish will suffice for my needs.

Part 1 of Illuminated 3D Panel Design Mod

Supplies Needed:

1' x 1' 0.25 (1/4") sheet of Cast clear Acrylic
mcmaster.com
1' x 1' sheet of .040 Mirror-Like (#8) Aluminum
mcmaster.com
12, 5mm LEDs from
performance-pcs.com
12, 470 Ohm resistors
performance-pcs.com
3 pin pwr connector
22 AWG hookup wire Red/Black (Radio Shack)
Solder Iron (Radio Shack)
.032 Fine Rosin Core Electrical Solder (Radio Shack)
Spring clamps or "Helping hands Vise"
Heatshrink tubing (Radio Shack)
Butane hand torch > to shrink heat shrink (Home Depot, Lowes)
Power hand drill
3/16" Drill bit > strongly recommend using brand new bit

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3M #4041 Heavy Duty adhesive tape. (I used this earlier for window) You can find it roll at some
Hardware stores and Home Depot. Its rated to hold up to 2pds!

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3M Scotch Weld D-190 (2 part Epoxy)
3M Epoxy Applicator
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Clean the surfaces
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Applying 3M adhesive tape
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Apply much pressure to the tape for maximum adhesion
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Apply aluminum sheet to window. The other side has
been wetsanded and polished for reflecting LEDs
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Measure before modding. 1/16th" gap to spare after
closing access panel :wink:
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Notice smoother finish on the aluminum window backing
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Use a rag to dab the Epoxy droplets.
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 Post subject: Re: Case Mod Project: HARLEY DAVIDSON PC
PostPosted: Wed Aug 27, 2008 3:25 pm 
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Joined: Fri Aug 22, 2008 9:21 pm
Posts: 3626
Location: Mpls, Mn.

Fan installation (final configuration)

2, 120mm Panaflo L1A
2, 92mm Panaflo FBK
Sunbeam fan controller from performance-pcs
Wire sleeving kit from performance-pcs
Black powdercoated wire fan grills
3pin fan extension kit
10/32 Black oxide screws

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120mm steel mesh filters from performance-pcs

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Clean wiring mates!
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Modified to cool more effectively with less fan noise


PWR / RESET/ PWR LED / HD LED sleeved wires

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DFI 925X-T2 "LanParty-in-yo-pants" P4 Mobo
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Thermalright XP-120 & LGA775 retention bracket for socket 478
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120mm Panaflo L1A from performance-pcs (with orange sleeving)
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480W Antec Neopower
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Acrylic PSU covers for 120mm fan
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Installed LGA retention brackets and P4 3GHz
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Knowing I would utiIize the XP-120 heatsink with a focus point of the big 120 x 36mm Panaflo fan, you gotta have an eye catching and unique fan grill. The original plan (noted in this log) was to mill and engrave the HD 100th anniversary logo into an aluminum frame.. That would have been killer, but time for that slipped through my hands. The honeycomb piece you see me dremeling here was one of 2, prototype designs for single 120 radiator grill we milled. (Milling grills as we anticipated take lots of time. Having this unique grill lying about caught my eye last weekend.. Aha!
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New toy from Eastwood Company. 6" buffer with stand :cool:
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Tripoli Buffing compound
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Quilted cotton buffing disc
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As you witnessed, I bounced around several ideas for the 120mm CPU fan grill. The Thermalright XP-120 heatsink demands your attention. An oridinary fan grill just wouldn't give it proper justice. I was first going to mill the HD 100th anniversary logo from 1/4" aluminum, but my machinst and I lack the experience for milling the complex design (shown here) I came up with another idea after searching through the scrap bin. We were playing around with different honeycomb patterns for radiator fan grills we plan to manufacturer. The patterns were milled in 4.5" x 4.5" sheets of 1/4" aluminum. I grabbed one and marked off mounting holes and dremeled a flame pattern that echoed my V-Twin bezel design The results (seen here) are pretty cool, but the chrome really contrasts the orange/black theme inside the case.

While planning this chassis window in orange acylic. I found a piece of scrap red acrylic and submitted it to a laser etcher for a test sample. After seeing the results, I promptly sent the orange translucent window to receive a larger version of the logo. As you can see, laser etching can add a nice personal touch to a window. I held onto the red acrylic sample knowing I'd find a use for it.

I used a Dremel with #125 bit to remove acrylic that surrounded the inner HD logo.
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Using Dremel's drum sander (attachment #430) I rounded off the corners of the logo's wings.
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Next, I used a Jeweler's hand file to detail the corner sections.
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I removed the center portion of the acrylic logo..
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Its no longer deflecting warm air from exhausting off the 3.2 GHz P4.
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I don't wanna sacrifice airflow! The shield will be mounted onto the grill with 1/2" stand-offs (#10 machine screws, alum sleeves, acorn nuts)
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Red acrylic on aluminum looks good, but it doesn't fit our Harley Davidson color theme.
I painted the honeycomb grills matte black and the shield pumpkin orange.
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Also painted the alum sleeves and acron nuts matte black.
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I eyed a sheet of HD 100th Anniversary decals on Ebay awhile back.. I thought I better purchase just in case the need arises.
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The resulting shield would look right at home on any HD Screamin' Eagle
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1/2" stand offs for acrylic shield
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That looks HAWT!
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Fastened on with matte black acorn nut.
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I like it better than the polished cpu grill.
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 Post subject: Re: Case Mod Project: HARLEY DAVIDSON PC
PostPosted: Wed Aug 27, 2008 3:27 pm 
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Joined: Fri Aug 22, 2008 9:21 pm
Posts: 3626
Location: Mpls, Mn.

Window for Chieftec Chassis



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Prepared image file for Laser Etching
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Laser Etched .100 thick translucent Amber Acrylic
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Mod the LCD Monitor, but do not void warranty.

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Did you predict this?!

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Introducing the Dillion Precision 2001 Vibratory Tumbler

Walnut Shell Media
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Smooth satin finish
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Trim pieces for Top/Bottom of LCD
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Make a template
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"Brushed Steel" Look Vinyl from Mnpctech.com
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Damn, it actually looks good.
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I Cannot stop!!! Must resist doing any more Mods to this!!!

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WTF?!:huh:
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The concept, cut wing span from 1.25" thick polyurethane block and mount it beneath HD cage (centered)... Just paint it? Incorporate clear acylic? illuminate it? I don't know...am I crazy for doing this? Yes.

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Making the "Illuminated wing" from Harley's 100th Anniversary logo reality.

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Pitched that 1.5" thick chunk acrylic sheet for this .5" sheet.. (much easier to cut)

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Dremel sanding drum attachment
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600 grit sandpaper
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DragonModz HD do a little dance, make a little romance Meter found here
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Mounting holes.
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Etching
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Polishing
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img]http://www.mnpctech.3dpixelnet.com/images/pics/HDwing9j.jpg[/img]

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 Post subject: Re: Case Mod Project: HARLEY DAVIDSON PC
PostPosted: Wed Aug 27, 2008 3:32 pm 
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Joined: Fri Aug 22, 2008 9:21 pm
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Location: Mpls, Mn.

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My reflection in paint finish
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I pulled some small chrome knobs from a 3.5 Mitron controller. Comparing these to the painted knobs, I actually really like these better.
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(^ Thats how optical drives should be painted)

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 Post subject: Re: Case Mod Project: HARLEY DAVIDSON PC
PostPosted: Wed Aug 27, 2008 6:08 pm 
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Location: North Louisiana


CPU: Athlon 64 3500+
Motherboard: EVGA nForce4 mATX
Memory: 2Gb PC3200

This has always been one of my favorites Bill. :)

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 Post subject: Re: Case Mod Project: HARLEY DAVIDSON PC
PostPosted: Thu Aug 28, 2008 12:55 pm 
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Location: Glasgow, UK


CPU: Intel i7 920
Motherboard: Asus P6T Deluxe v2
Memory: Cruical Ballistix

Looking at this case makes me remember how much I love orange and that eagle :O

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Project: Deadline
Project: Tri-Box supported by DangerDen and MNPCTECH
Project: Shiny Destiny


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 Post subject: Re: Case Mod Project: HARLEY DAVIDSON PC
PostPosted: Wed Sep 03, 2008 4:43 am 
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Location: west sussex/uk

I love motorbikes and did work experience in a harleydavidson shop so naturally i love this mod another perfect execution mate :D

Josh

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 Post subject: Re: Case Mod Project: HARLEY DAVIDSON PC
PostPosted: Mon Dec 01, 2008 8:41 am 
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Location: Mpls, Mn.

Video montage of this project for my YouTube page



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 Post subject: Re: Case Mod Project: HARLEY DAVIDSON PC
PostPosted: Mon Dec 01, 2008 7:04 pm 
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Joined: Fri Oct 24, 2008 4:08 pm
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Location: Kumanovo, Macedonia

Nice mod Bill,
I just viewed this mod again, and i noticed something weird about the tools you use, i think i saw, like 3 different dremels (im sure one of them was B/D RTX model.. ) am i right?


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 Post subject: Re: Case Mod Project: HARLEY DAVIDSON PC
PostPosted: Mon Dec 01, 2008 9:13 pm 
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Location: Palm Bay, FL USA


CPU: C2D e6850
Motherboard: DFI LP DK-X38
Memory: 8gb Corsair Dom 8500

I'm sure Bill has a whole drawer full of rotary tools that bit the dust... :lol:

This classic mod is a touchstone for modding. Absolutely beautiful piece of work.

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